×

Topology optimization design of quasi-periodic cellular structures based on erode-dilate operators. (English) Zbl 1506.74288

Summary: In this paper, a novel density-based topology optimization method for cellular structures with quasi-periodic microstructures is proposed. Here, ‘quasi-periodic’ is developed from periodic microstructures composed with a base unit cell, through gradually changing one or multiple alterable microstructural sizing/shape parameters. However, it is a challenge and key issue to identify the explicit alterable parameters in the density-based topology frame, since the microstructural topology is described by voxel densities. For solving this problem, an erode-dilate based method for describing the quasi-periodic microstructures is proposed. A family of quasi-periodic microstructures is formed by executing the erode-dilate operators on the base unit cell with different operator parameters. The topology optimization of quasi-periodic cellular structures is formulated as simultaneously optimizing the topology of the base unit cell and the volume fractions of macro-elements that correspond to the candidate microstructures. Furthermore, to avoid the small structural members being eliminated in the eroded process, the structural skeleton is extracted to modify the eroded process. Sensitivities of the structural compliance with respect to the two types of design variables are derived, and the gradient-based optimization method is applied to update the design variables. In the obtained results, the neighboring microstructures have similar topologies and varying volume fractions. The design space has been expanded compared with the periodic cellular structures, and the connectivity issue of the conventional heterogeneous microstructures has been resolved. The numerical examples validate the effectiveness of the proposed method, and the results show that the quasi-periodic cellular structures have better performances than single-scale structures and periodic cellular structures.

MSC:

74P15 Topological methods for optimization problems in solid mechanics
Full Text: DOI

References:

[1] Liu, J.; Gaynor, A. T.; Chen, S.; Kang, Z.; Suresh, K.; Takezawa, A.; Li, L.; Kato, J.; Tang, J.; Wang, C. C.L.; Cheng, L.; Liang, X.; To, A. C., Current and future trends in topology optimization for additive manufacturing, Struct. Multidiscip. Optim., 57, 2457-2483 (2018)
[2] Liu, F.; Li, X.; Li, Y.; Wang, Z.; Zhai, W.; Li, F.; Li, J., Modelling of the effects of process parameters on energy consumption for incremental sheet forming process, J. Cleaner Prod., 250, Article 119456 pp. (2020)
[3] Luo, Y.; Sigmund, O.; Li, Q.; Liu, S., Additive manufacturing oriented topology optimization of structures with self-supported enclosed voids, Comput. Methods Appl. Mech. Engrg., 372, Article 113385 pp. (2020) · Zbl 1506.74289
[4] Schaedler, T. A.; Jacobsen, A. J.; Torrents, A.; Sorensen, A. E.; Lian, J.; Greer, J. R.; Valdevit, L.; Carter, W. B., Ultralight metallic microlattices, Science, 334, 962-965 (2011)
[5] Xu, F.; Zhang, X.; Zhang, H., A review on functionally graded structures and materials for energy absorption, Eng. Struct., 171, 309-325 (2018)
[6] Zhu, J.-H.; Zhang, W.-H.; Xia, L., Topology optimization in aircraft and aerospace structures design, Arch. Comput. Methods Eng., 1-28 (2015)
[7] Li, Q.; Wu, Q.; Liu, J.; He, J.; Liu, S., Topology optimization of vibrating structures with frequency band constraint, Struct. Multidiscip. Optim., 1-16 (2020)
[8] Clausen, A.; Wang, F.; Jensen, J. S.; Sigmund, O.; Lewis, J. A., Topology optimized architectures with programmable Poisson’s ratio over large deformations, Adv. Mater., 27, 5523-5527 (2015)
[9] Huang, X.; Zhou, S.; Sun, G.; Li, G.; Xie, Y. M., Topology optimization for microstructures of viscoelastic composite materials, Comput. Methods Appl. Mech. Engrg., 283, 503-516 (2015) · Zbl 1423.74748
[10] Osanov, M.; Guest, J. K., Topology optimization for architected materials design, Annu. Rev. Mater. Res., 46, 211-233 (2016)
[11] Sigmund, O.; Maute, K., Topology optimization approaches, Struct. Multidiscip. Optim., 48, 1031-1055 (2013)
[12] van Dijk, N. P.; Maute, K.; Langelaar, M.; van Keulen, F., Level-set methods for structural topology optimization: a review, Struct. Multidiscip. Optim., 48, 437-472 (2013)
[13] Xia, L.; Xia, Q.; Huang, X.; Xie, Y. M., Bi-directional evolutionary structural optimization on advanced structures and materials: A comprehensive review, Arch. Comput. Methods Eng. (2016)
[14] Aage, N.; Andreassen, E.; Lazarov, B. S.; Sigmund, O., Giga-voxel computational morphogenesis for structural design, Nature, 550, 84-86 (2017)
[15] Wu, J.; Clausen, A.; Sigmund, O., Minimum compliance topology optimization of shell-infill composites for additive manufacturing, Comput. Methods Appl. Mech. Engrg., 326, 358-375 (2017) · Zbl 1439.74303
[16] Liu, H.; Wang, Y.; Zong, H.; Wang, M. Y., Efficient structure topology optimization by using the multiscale finite element method, Struct. Multidiscip. Optim., 58, 1411-1430 (2018)
[17] Sigmund, O., Materials with prescribed constitutive parameters: An inverse homogenization problem, Int. J. Solids Struct., 31, 2313-2329 (1994) · Zbl 0946.74557
[18] Rodrigues, H.; Guedes, J. M.; Bendsoe, M. P., Hierarchical optimization of material and structure, Struct. Multidiscip. Optim., 24, 1-10 (2002)
[19] Xia, L.; Breitkopf, P., Concurrent topology optimization design of material and structure within FE2 nonlinear multiscale analysis framework, Comput. Methods Appl. Mech. Engrg., 278, 524-542 (2014) · Zbl 1423.74770
[20] Xia, L.; Breitkopf, P., Multiscale structural topology optimization with an approximate constitutive model for local material microstructure, Comput. Methods Appl. Mech. Engrg., 286, 147-167 (2015) · Zbl 1423.74772
[21] Sivapuram, R.; Dunning, P. D.; Kim, H. A., Simultaneous material and structural optimization by multiscale topology optimization, Struct. Multidiscip. Optim., 54, 1267-1281 (2016)
[22] Li, H.; Luo, Z.; Zhang, N.; Gao, L.; Brown, T., Integrated design of cellular composites using a level-set topology optimization method, Comput. Methods Appl. Mech. Engrg., 309, 453-475 (2016) · Zbl 1439.74286
[23] Zhang, Y.; Xiao, M.; Li, H.; Gao, L.; Chu, S., Multiscale concurrent topology optimization for cellular structures with multiple microstructures based on ordered SIMP interpolation, Comput. Mater. Sci., 155, 74-91 (2018)
[24] Xu, L.; Cheng, G., Two-scale concurrent topology optimization with multiple micro materials based on principal stress orientation, Struct. Multidiscip. Optim., 57, 2093-2107 (2018)
[25] Qiu, Z.; Li, Q.; Liu, S.; Xu, R., Clustering-based concurrent topology optimization with macrostructure, components, and materials, Struct. Multidiscip. Optim. (2020)
[26] Coelho, P. G.; Rodrigues, H. C., Hierarchical topology optimization addressing material design constraints and application to sandwich-type structures, Struct. Multidiscip. Optim., 52, 91-104 (2015)
[27] Liu, L.; Yan, J.; Cheng, G., Optimum structure with homogeneous optimum truss-like material, Comput. Struct., 86, 1417-1425 (2008)
[28] Yan, J.; Cheng, G.-d; Liu, L., A uniform optimum material based model for concurrent optimization of thermoelastic structures and materials, Int. J. Simul. Multidiscip. Des. Optim., 2, 259-266 (2008)
[29] Yan, J.; Guo, X.; Cheng, G., Multi-scale concurrent material and structural design under mechanical and thermal loads, Comput. Mech., 57, 437-446 (2016) · Zbl 1382.74103
[30] Long, K.; Wang, X.; Gu, X., Concurrent topology optimization for minimization of total mass considering load-carrying capabilities and thermal insulation simultaneously, Acta Mech. Sinica (2017) · Zbl 1390.74160
[31] Xu, B.; Huang, X.; Xie, Y. M., Two-scale dynamic optimal design of composite structures in the time domain using equivalent static loads, Compos. Struct., 142, 335-345 (2016)
[32] Andreassen, E.; Jensen, J. S., Topology optimization of periodic microstructures for enhanced dynamic properties of viscoelastic composite materials, Struct. Multidiscip. Optim., 49, 695-705 (2014)
[33] Du, J.; Yang, R., Vibro-acoustic design of plate using bi-material microstructural topology optimization, J. Mech. Sci. Technol., 29, 1413-1419 (2015)
[34] Zheng, J.; Luo, Z.; Li, H.; Jiang, C., Robust topology optimization for cellular composites with hybrid uncertainties, Internat. J. Numer. Methods Engrg., 115, 695-713 (2018) · Zbl 07878399
[35] Deng, J.; Yan, J.; Cheng, G., Multi-objective concurrent topology optimization of thermoelastic structures composed of homogeneous porous material, Struct. Multidiscip. Optim., 47, 583-597 (2013) · Zbl 1274.74327
[36] Zhang, P.; Toman, J.; Yu, Y.; Biyikli, E.; Kirca, M.; Chmielus, M.; To, A. C., Efficient design-optimization of variable-density hexagonal cellular structure by additive manufacturing: Theory and validation, J. Manuf. Sci. Eng., 137 (2015)
[37] Wang, X.; Zhang, P.; Ludwick, S.; Belski, E.; To, A. C., Natural frequency optimization of 3D printed variable-density honeycomb structure via a homogenization-based approach, Addit. Manuf. (2017)
[38] Cheng, L.; Bai, J.; To, A. C., Functionally graded lattice structure topology optimization for the design of additive manufactured components with stress constraints, Comput. Methods Appl. Mech. Engrg., 344, 334-359 (2019) · Zbl 1440.74284
[39] Wu, Z.; Xia, L.; Wang, S.; Shi, T., Topology optimization of hierarchical lattice structures with substructuring, Comput. Methods Appl. Mech. Engrg., 345, 602-617 (2019) · Zbl 1440.74321
[40] Li, Q.; Xu, R.; Liu, J.; Liu, S.; Zhang, S., Topology optimization design of multi-scale structures with alterable microstructural length-width ratios, Compos. Struct., 230, Article 111454 pp. (2019)
[41] Groen, J. P.; Sigmund, O., Homogenization-based topology optimization for high-resolution manufacturable microstructures, Internat. J. Numer. Methods Engrg., 113, 1148-1163 (2018) · Zbl 07874747
[42] Zhu, Y.; Li, S.; Du, Z.; Liu, C.; Guo, X.; Zhang, W., A novel asymptotic-analysis-based homogenisation approach towards fast design of infill graded microstructures, J. Mech. Phys. Solids, 124, 612-633 (2019) · Zbl 1474.74085
[43] Xu, M.; Xia, L.; Wang, S.; Liu, L.; Xie, X., An isogeometric approach to topology optimization of spatially graded hierarchical structures, Compos. Struct., 225, Article 111171 pp. (2019)
[44] Andreassen, E.; Lazarov, B. S.; Sigmund, O., Design of manufacturable 3D extremal elastic microstructure, Mech. Mater., 69, 1-10 (2014)
[45] Wang, Y.; Chen, F.; Wang, M. Y., Concurrent design with connectable graded microstructures, Comput. Methods Appl. Mech. Engrg., 317, 84-101 (2017) · Zbl 1439.74239
[46] Wang, Y.; Zhang, L.; Daynes, S.; Zhang, H.; Feih, S.; Wang, M. Y., Design of graded lattice structure with optimized mesostructures for additive manufacturing, Mater. Des., 142, 114-123 (2018)
[47] Zong, H.; Liu, H.; Ma, Q.; Tian, Y.; Zhou, M.; Wang, M. Y., VCUT level set method for topology optimization of functionally graded cellular structures, Comput. Methods Appl. Mech. Engrg., 354, 487-505 (2019) · Zbl 1441.74184
[48] Zhang, Y.; Li, H.; Xiao, M.; Gao, L.; Chu, S.; Zhang, J., Concurrent topology optimization for cellular structures with nonuniform microstructures based on the kriging metamodel, Struct. Multidiscip. Optim., 59, 1273-1299 (2019)
[49] Zhang, Y.; Xiao, M.; Gao, L.; Gao, J.; Li, H., Multiscale topology optimization for minimizing frequency responses of cellular composites with connectable graded microstructures, Mech. Syst. Signal Process., 135, Article 106369 pp. (2020)
[50] Liu, H.; Zong, H.; Shi, T.; Xia, Q., M-VCUT level set method for optimizing cellular structures, Comput. Methods Appl. Mech. Engrg., 367, Article 113154 pp. (2020) · Zbl 1442.74173
[51] Sigmund, O., Morphology-based black and white filters for topology optimization, Struct. Multidiscip. Optim., 33, 401-424 (2007)
[52] Bourdin, B., Filters in topology optimization, Internat. J. Numer. Methods Engrg., 50, 2143-2158 (2001) · Zbl 0971.74062
[53] Wang, F.; Lazarov, B. S.; Sigmund, O., On projection methods, convergence and robust formulations in topology optimization, Struct. Multidiscip. Optim., 43, 767-784 (2011) · Zbl 1274.74409
[54] Guest, J. K.; Prévost, J.; Belytschko, T., Achieving minimum length scale in topology optimization using nodal design variables and projection functions, Internat. J. Numer. Methods Engrg., 61, 238-254 (2004) · Zbl 1079.74599
[55] Xu, S.; Cai, Y.; Cheng, G., Volume preserving nonlinear density filter based on heaviside functions, Struct. Multidiscip. Optim., 41, 495-505 (2010) · Zbl 1274.74419
[56] Zhang, W.; Zhong, W.; Guo, X., An explicit length scale control approach in SIMP-based topology optimization, Comput. Methods Appl. Mech. Engrg., 282, 71-86 (2014) · Zbl 1423.74776
[57] Liu, J., Piecewise length scale control for topology optimization with an irregular design domain, Comput. Methods Appl. Mech. Engrg., 351, 744-765 (2019) · Zbl 1441.74165
[58] Liu, J.; Ma, Y., A new multi-material level set topology optimization method with the length scale control capability, Comput. Methods Appl. Mech. Engrg., 329, 444-463 (2018) · Zbl 1439.74289
[59] Xia, Q.; Shi, T., Constraints of distance from boundary to skeleton: For the control of length scale in level set based structural topology optimization, Comput. Methods Appl. Mech. Engrg., 295, 525-542 (2015) · Zbl 1423.74773
[60] Qian, X.; Sigmund, O., Topological design of electromechanical actuators with robustness toward over- and under-etching, Comput. Methods Appl. Mech. Engrg., 253, 237-251 (2013) · Zbl 1297.74099
[61] Papanicolau, G.; Bensoussan, A.; Lions, J.-L., Asymptotic Analysis for Periodic Structures (1978), Elsevier · Zbl 0404.35001
[62] Zhou, S.; Li, Q., Microstructural design of connective base cells for functionally graded materials, Mater. Lett., 62, 4022-4024 (2008)
[63] Bendsøe, M. P.; Sigmund, O., Material interpolation schemes in topology optimization, Arch. Appl. Mech., 69, 635-654 (1999) · Zbl 0957.74037
[64] Guest, J. K.; Asadpoure, A.; Ha, S.-H., Eliminating beta-continuation from heaviside projection and density filter algorithms, Struct. Multidiscip. Optim., 44, 443-453 (2011) · Zbl 1274.74337
[65] Wang, C.; Zhu, J. H.; Zhang, W. H.; Li, S. Y.; Kong, J., Concurrent topology optimization design of structures and non-uniform parameterized lattice microstructures, Struct. Multidiscip. Optim., 58, 35-50 (2018)
[66] Liu, S.; Li, Q.; Liu, J.; Chen, W.; Zhang, Y., A realization method for transforming a topology optimization design into additive manufacturing structures, Engineering, 4, 277-285 (2018)
[67] Zhao, J.; Yoon, H.; Youn, B. D., An efficient concurrent topology optimization approach for frequency response problems, Comput. Methods Appl. Mech. Engrg., 347, 700-734 (2019) · Zbl 1440.74332
This reference list is based on information provided by the publisher or from digital mathematics libraries. Its items are heuristically matched to zbMATH identifiers and may contain data conversion errors. In some cases that data have been complemented/enhanced by data from zbMATH Open. This attempts to reflect the references listed in the original paper as accurately as possible without claiming completeness or a perfect matching.