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A simulation analysis for two-level sequence-scheduling for just-in-time (JIT) mixed-model assembly lines. (English) Zbl 0928.90015

Summary: Toyota’s goal-chasing method has proved effective for dealing with practical-sized sequencing problems for mixed-model assembly lines in Just-In-Time (JIT) production systems. Miltenburg introduced the multi-level concept to JIT assembly line sequencing, and his remark about Toyota’s neglect of Product ‘Usage’ Smoothing (PUS) when determining the assembly-line product sequence, primarily gave impetus to this study. We note that for most JIT systems, PUS would only be of practical significance, if it helps to achieve sub-assemblies and parts usage smoothing (SUS). In this paper, we conduct a simulation experiment for two-level sequence scheduling for JIT assembly lines. Using the SUS objective value as the metric, the results show that in a comparatively higher percentage of cases (relative to single-level SUS objective scheduling), which can be reasonably considered as statistically significant, better sequences are produced. This phenomenon is found to apply to Toyota’s SUS objective as well as Miltenburg’s.

MSC:

90B30 Production models
90B35 Deterministic scheduling theory in operations research
Full Text: DOI

References:

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