×

Shape optimization of a fan-shaped hole to enhance film-cooling effectiveness. (English) Zbl 1194.80045

Summary: A fan-shaped hole for film cooling has been studied to find the effect of geometric variations on the cooling performance and optimized to enhance film-cooling effectiveness using three-dimensional Reynolds-averaged Navier-Stokes analysis and surrogate approximation methods. The computational results for film-cooling effectiveness using SST turbulence model have been validated in comparison with the experimental data. The injection angle, lateral expansion angle, and ratio of length-to-diameter of the hole are chosen as the design variables, and the effects of these variables on the cooling performance are evaluated. To optimize a fan-shaped hole, the spatially-averaged film-cooling effectiveness is considered as the objective function, which is to be maximized. Latin hypercube sampling is used to determine the training points as a means of the design of experiment. A weighted-average surrogate model is used to approximate the data generated by numerical analysis at the design points. And, sequential quadratic programming is used to search for the optimal point from the constructed surrogate. The results of the optimization show that the film-cooling effectiveness has been successfully improved through optimization, when compared with the reference geometry.

MSC:

80A20 Heat and mass transfer, heat flow (MSC2010)
76D05 Navier-Stokes equations for incompressible viscous fluids
76M12 Finite volume methods applied to problems in fluid mechanics

Software:

Matlab
Full Text: DOI

References:

[1] Goldstein, R. J.: Film cooling, Adv. heat transfer 7, 321-379 (1971)
[2] Gritsch, M.; Schulz, A.; Wittig, S.: Adiabatic wall effectiveness measurements of film-cooling holes with expanded exits, ASME J. Turbomach. 120, 549-556 (1998)
[3] Saumweber, C.; Schulz, A.; Wittig, S.: Free-stream turbulence effects on film cooling with shaped holes, ASME J. Turbomach. 125, 65-73 (2003)
[4] Saumweber, C.; Schulz, A.: Effect of geometry variations on the cooling performance of Fan-shaped cooling holes, (2008)
[5] Lutum, E.; Johnson, B. V.: Influence of the hole length-to-diameter ratio on film cooling with cylindrical holes, ASME J. Turbomach. 121, 209-216 (1999)
[6] Burd, S. W.; Kaszeta, R. W.; Simon, T. W.: Hole L/D and turbulence intensity effects, J. turbomach. 129, 791-798 (1998)
[7] Yuen, C. H. N.; Martinex-Botas, R. F.: Film cooling characteristics of a single round hole at various streamwise angle in a crossflow: part 1 effectiveness, J. heat mass transfer 46, 221-235 (2003)
[8] Bernsdorf, M.; Rose, G.; Abhari, R. S.: Modeling of film cooling – part 1: experimental study of flow structure, (2005)
[9] Bunker, R. S.: A review of shaped hole turbine film-cooling technology, J. heat transfer 127, 441-453 (2005)
[10] D. Bohn, N. Moritz, Numerical parametric study on full coverage cooled multi-layer plates, in: Proceeding of the International Gas Turbine Congress, Tokyo, 2003, IGTC2003 Tokyo TS-84.
[11] Hyams, D. G.; Leylek, J. H.: A detailed analysis of film cooling physics: part 3 – streamwise injection with shaped holes, ASME J. Turbomach. 122, 122-132 (2000)
[12] Azzi, A.; Jubran, B. A.: Numerical modeling of film cooling from converging slot-hole, Heat mass transfer 43, 381-388 (2007)
[13] Miao, J. M.; Wu, C. Y.: Numerical approach to hole shape effect on film cooling effectiveness over flat plate including internal impingement cooling chamber, Int. J. Heat mass transfer 49, 919-938 (2006) · Zbl 1189.76068 · doi:10.1016/j.ijheatmasstransfer.2005.09.015
[14] Leedom, D. H.; Acharya, S.: Large eddy simulation of film cooling flow field from cylindrical and shaped holes, (2008)
[15] Mahmood, S.; Kassab, A. J.; Divo, E.: Film cooling effectiveness from a single scaled-up Fan-shaped hole: A CFD simulation of adiabatic and conjugate heat transfer models, (2005)
[16] Queipo, N. V.; Haftka, R. T.; Shyy, W.; Goel, T.; Vaidyanathan, R.; Tucker, P. K.: Surrogate-based analysis and optimization, Prog. aerosp. Sci. 41, 1-28 (2005)
[17] W. Li, S. Padula, Approximation methods for conceptual design of complex systems, in: C. Chui, M. Neaumtu, L. Schumaker (Eds.), 11th International Conference on Approximation Theory, Gatlinburg, Tennessee, 2004. · Zbl 1074.65018
[18] Goel, T.; Haftka, R. T.; Shyy, W.; Queipo, N. V.: Ensemble of surrogates, Struct. multidisciplinary optim. 33, No. 3, 199-216 (2007)
[19] Myers, R. H.; Montgomery, D. C.: Response surface methodology – process and product optimization using designed experiments, (1995) · Zbl 1161.62392
[20] Martin, J. D.; Simpson, T. W.: Use of Kriging models to approximate deterministic computer models, Aiaa j. 4, 853-863 (2005)
[21] M.J.L. Orr, Introduction to Radial Basis Neural Networks, Center for Cognitive Science, Edinburgh University, Scotland, UK. Available from: <http://anc.ed.ac.uk/rbf/>, October 2008.
[22] Samad, A.; Shin, D. Y.; Kim, K. Y.; Goel, T.; Haftka, R. T.: Surrogate modeling for optimization of a dimpled channel to enhance heat transfer performance, J. thermophys. Heat transfer 21, No. 3, 667-670 (2007)
[23] Samad, A.; Kim, K. Y.; Goel, T.; Haftka, R. T.; Shyy, W.: Multiple surrogate modeling for axial compressor blade shape optimization, AIAA J. Propul. power 24, No. 2, 302-310 (2008)
[24] CFX-11.0 Solver Theory, ANSYS Inc., 2006.
[25] F. Menter, T. Esch, Elements of industrial heat transfer prediction, in: 16th Brazilian Congress of Mechanical Engineering (COBEM), Uberlandia Brazil, 2001.
[26] D.D. Wilcox, Multiscale model for turbulent flows, in: AIAA 24th Aerospace Science Meeting, American Institute of Aeronautics and Astronautics, 1986.
[27] J.E. Bardina, P.G. Huang, T. Coakley, in: Turbulence Modeling Validation, Fluid Dynamics Conference 28th, AIAA Paper 1997-2121, 1997.
[28] Vanderplaats, G. N.: Numerical optimization techniques for engineering design with applications, (1984) · Zbl 0613.90062
[29] MATLAB\textregistered , The language of technical computing, Release 14, The Math Works Inc.
[30] Saumweber, C.; Schulz, A.: Free-stream effects on the cooling performance of cylindrical and Fan-shaped cooling holes, (2008)
[31] Lee, S. W.; Lee, S. J.; Ro, R. T.: Experimental study on the flow characteristics of streamwise inclined jets in crossflow in flat plate, ASME J. Turbomach. 116, 97-105 (1994)
[32] Haven, B. A.; Kurosaka, M.: Kidney and anti-kidney vortices in crossflow jets, Fluid mech. 352, 27-64 (1997)
This reference list is based on information provided by the publisher or from digital mathematics libraries. Its items are heuristically matched to zbMATH identifiers and may contain data conversion errors. In some cases that data have been complemented/enhanced by data from zbMATH Open. This attempts to reflect the references listed in the original paper as accurately as possible without claiming completeness or a perfect matching.