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Evaluating echelon stock \((R,nQ)\) policies in serial production/inventory systems with stochastic demand. (English) Zbl 0822.90043

Summary: This paper studies echelon stock \((R, nQ)\) policies in serial production/inventory systems with stochastic demand. We provide a recursive procedure to compute the steady state echelon inventory levels of the systems, which can be used to evaluate the long-run average holding and backorder costs as well as other performance measures. The procedure is based upon an observation of a relationship between the inventory status of adjacent stages in a serial system. We also derive exact formulas for replenishment frequencies and setup costs. Our results apply to both continuous-review systems with compound Poisson demand and periodic-review systems with independent, identically distributed demands. A preliminary numerical study was conducted to explore the cost effectiveness of echelon stock \((R, nQ)\) policies. For two-stage systems with simple Poisson demand, we compared among the minimum costs of echelon stock \((R, nQ)\) policies, a lower bound on the minimum achievable costs, and the minimum costs of installation stock \((R, nQ)\) policies. Finally, we present a modification of an existing approximate evaluation procedure.

MSC:

90B05 Inventory, storage, reservoirs
90B30 Production models