Life Cycle Engineering 4.0: A Proposal to Conceive Manufacturing Systems for Industry 4.0 Centred on the Human Factor (DfHFinI4.0)
Abstract
:1. Introduction
- First, the state of the art is analysed to identify the gap.
- The conceptual frameworks are then presented and analysed to value their usefulness in the resolution of the formulated gap.
- The proposed framework is designed while taking the inclusion of the previous conceptual frameworks into consideration.
- Finally, the method is applied to a case study.
2. Background of the Literature
2.1. Life Cycle Knowledge- and Technology-Intensive Industry (KTI) Manufacturing
2.2. Industry 4.0 Features
2.3. Application in Manufacturing
2.4. Smart and Learning Factories
2.5. Research Gap
3. Conceptual Frameworks
- For the division of the labour to be performed by the engineer and technicians as Operators 4.0, the formalisation and analysis of its elements is carried out by Vigotsky’s activity theory, as a tool that supports the elements of work, their variety, and the social fabric in which they are developed.
- The work to be carried out by engineers requires adaptation to their cognitive and affective characteristics, as well as to the particular characteristics of the task to be performed. Consequently, Ashby’s law of requisite variety is employed, which is articulated in different elements and relationships of the activity theory.
- The establishment of the network workflow in real time, as well as the training required depending on the type of situation requested, are carried out by applying the connectivist methodology, which provides the supports and strategies of online navigation.
- The potential of these conceptual frameworks is implemented under the DfHFinI4.0 framework with KETs.
3.1. Activity Theory
3.2. Law of Requisite Variety
3.3. Connectivist Paradigm
3.4. KETs
4. DfHFinI4.0 Framework
5. Case Study: DfHFinI4.0 in PERA 4.0
- The architecture of the information system.
- Human and organisational architecture.
- The architecture of the manufacturing team.
- The line related to automation the PERA diagram is limited, since many tasks and functions require human innovation.
- The line related to human factors is limited by human competencies.
- The extent of the automation line represents the actual degree of automation carried out, and defines the boundaries between the three elements.
- Level 0: Process. In this level, the real physical processes are defined by means of sensors, actuators, and other devices of the manufacturing process, and perform the functions of the automation and industrial control system for the measurement of the variables of the machines and the control of the process outputs. The devices communicate with each other, with the operator, and with top-level control devices.
- Level 1: Basic control. This level employs programmable automation controllers (PAC), which control and manipulate the manufacturing process, and act according to the feedback offered by the level-0 devices. The operator programs, configures, and manages these devices from the workstation through the human machine interface (HMI). In turn, the PACs (which for discrete manufacturing are called PLCs, and for process manufacturing are more specifically called DCSs) communicate with the specific information and control elements of levels 2 and 3, and also with other PACs.
- Level 2: Supervision control area. At this level, the supervision of the execution time and the operation of an area of the production facility are carried out using HMI, alert systems, batch-processing management systems, and the control of workstations. This level 2 communicates with PACs of level 1 and shares data with business systems and the applications of levels 4 and 5.
- Level 3: Manufacturing and control operations. This represents the highest level of the industrial automation and control system. This level includes the functions involved in managing workflows.
- Level 4: Business planning and site logistics. This level includes programming systems, material flow applications, manufacturing execution systems (MES), and information technology services (ITS).
- Level 5: Company. Residing at this level are the business resource management services, company-company through ERP and company-client through CRM for the PLM product, and BIM for the facility.
6. Discussion
7. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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Adaptative Manufacturing | ||||||
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[10] | ✘ | ✓ | - | ✘ | - | - |
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[19] | ✘ | - | ✘ | ✓ | - | ✘ |
[20] | ✘ | ✓ | - | ✘ | - | ✘ |
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Suarez-Fernandez de Miranda, S.; Aguayo-González, F.; Salguero-Gómez, J.; Ávila-Gutiérrez, M.J. Life Cycle Engineering 4.0: A Proposal to Conceive Manufacturing Systems for Industry 4.0 Centred on the Human Factor (DfHFinI4.0). Appl. Sci. 2020, 10, 4442. https://doi.org/10.3390/app10134442
Suarez-Fernandez de Miranda S, Aguayo-González F, Salguero-Gómez J, Ávila-Gutiérrez MJ. Life Cycle Engineering 4.0: A Proposal to Conceive Manufacturing Systems for Industry 4.0 Centred on the Human Factor (DfHFinI4.0). Applied Sciences. 2020; 10(13):4442. https://doi.org/10.3390/app10134442
Chicago/Turabian StyleSuarez-Fernandez de Miranda, Susana, Francisco Aguayo-González, Jorge Salguero-Gómez, and María Jesús Ávila-Gutiérrez. 2020. "Life Cycle Engineering 4.0: A Proposal to Conceive Manufacturing Systems for Industry 4.0 Centred on the Human Factor (DfHFinI4.0)" Applied Sciences 10, no. 13: 4442. https://doi.org/10.3390/app10134442