Summary: Robust control of under-actuated mechanical systems (UMSs) with model uncertainty is still a challenging problem. For UMSs, the model parametric uncertainties make it difficult to precisely calculate the isolated equilibrium point corresponding to a fixed input. Without an accurate destination state, many set-point control methods cannot eliminate the positioning errors. An improved sliding mode control (ISMC) method is proposed to solve the robust control problem for a class of UMSs with model uncertainty and input disturbance. A balance variable is introduced in the sliding surface design to compensate for the disturbance caused by the inaccurate destination state, and the ISMC method is proposed to make the system state reach the sliding surface in finite time. Linear matrix inequality approach and particle swarm optimisation algorithm are applied to design the sliding mode surface parameters. The simulation results on an UMS are presented to show the effectiveness of the proposed scheme.